Sorting line for the Recycling Industry

For one of its clients in the aerospace sector, Cilyx envisioned, designed, and developed a robotic assembly and testing line for lamps.

With this initial automation in their process, the client’s objective was clear: to maintain competitiveness by optimizing the efficiency of their operations while improving the final product quality through increased assembly repeatability.

The concept started from scratch, with Cilyx teams collaborating with the client’s product development team to create the initial machine concept and then develop it further. After a year of study and development, the final result is a semi-automatic line capable of assembling different product configurations precisely and efficiently. Various integrated components (robots, automatic screwdrivers, electric axes, and various actuators) perform repetitive tasks with high precision while operators supervise the process and focus on activities requiring their expertise. Through photometric and sealing tests performed automatically at the end of assembly, the designed production line delivers a final product ready for delivery.

This new assembly line brings significant added value to the client. Firstly, automation has significantly reduced the number of assembly errors due to the difficult management of different component configurations. Furthermore, a quick return on investment is expected due to an annual production of 45,000 pieces in one shift.

Finally, by freeing operators from repetitive tasks, the solution provided by Cilyx has also allowed them to redirect their work towards higher value-added tasks.

As part of a research and development project funded by the Walloon Region, Cilyx has developed and built a non-destructive control cell for the detection of defects during the manufacture of composite parts. Designed for the constraints of the aviation industry, this cell integrates several inspection technologies and allows the complete automation of the scan of large parts with complex geometry. Two inspection methods are used: shearography and thermography. The programming of inspection trajectories is carried out offline based on the CAD modeling of the components to be inspected.

Designed by Cilyx to meet the needs of the pharmaceutical industry, the DN400 is robust, compact, and seamlessly integrates into your production line. With its advanced handling system, it ensures efficient and precise denesting of syringes, thus optimizing your productivity.

Start your process with up to 40 trays of pre-filled syringes, each containing up to 100 syringes, arranged on the conveyor. Once conveyed to the DN400, a robotic system handles the syringes in groups of 10 using suction cups. These syringes are then delicately placed on a spiral conveyor, ensuring smooth transfer to the next stage of the production line.

Featuring an impressive denesting capacity of 400 syringes per minute, or 24,000 syringes per hour, the machine ensures optimal performance while preserving operator safety.

At the end of the process, the trays and nests are stacked in a vertical magazine, offering significant space savings and allowing the operator to focus on other tasks simultaneously. Furthermore, the compactness of the machine, combined with its cutting-edge design, incorporates a state-of-the-art robot. Thanks to a virtual enclosure, personnel safety is ensured while reducing physical equipment footprint. This technology allows for more efficient use of space while maintaining high safety standards.