Ring welding - Full-scale production machine

Ring welding – Full-scale production machine

Cilyx has developed an innovative welding process for polymer strands. It is particularly well adapted to the production of vaginal rings. Process parameters are fully adjustable for various applications and materials (temperature, cycle time, etc.). The machine throughput is easily configurable to customer needs and can go up to large scale production.

Benefits

Cilyx’s full-scale production ring welding machine perfectly meets the needs of the pharmaceutical industry: robust, compact and harmoniously integrated into your production line.

It increases your company’s productivity while guaranteeing the safety of your operators.

CE certified, it meets all the requirements of cGMP and GAMP5.

Advantages

Pre-validation of the production line using the engineering service and test bench
Flexible and adaptable to the specific needs of the client
Solution approved with positive references in vaginal ring production
Compliant with regulations:
2006/42/EC – Machinery Directive, 2014/35/EU – Low Voltage Directive & 2014/30/EU – EMC Directive

Options

In-feeder & cutter module

In-line heating tunnel

Inlet conveyors with an in-line heating tunnel

In-let conveyors

Input conveyor

Output conveyor

Technical Specifications

Elements	Processing Range
Polymere types	TPU-EVA coextruded EVA-EVA coextruded
Welding Machine Capacity	750 ring / hour per production line (can be combined) 16 welding stations
Welding Machine Carachteristics	Dimensions : L = 3000mm, l = 800mm, h = 2000mm Electrical supply : 400 VAC 3P+N+PE Air supply : 6 BAR dry air Water supply : Cooling water 15°C (with the thermoregulator option) Heat release : 1KW- 3KW (with the chiller option)
In-feeder & cutter module	Loading capacity: 500+ strands (autonomy of 1 hour) Throughput : up to 375 strands/h Electrical supply : 230 VAC 1P+N+PE Air supply : 6 bar dry air
Heating tunnel	Max temperature : 60°C Electrical supply : 400 VAC 3P+N+PE